Fendt 1000 GEN3 Maintenance Schedules

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Engine

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Job Notes Part Quantity
Check engine heat shielding for trapped debris
Perform stationary regeneration of DPF Stationary regen must always be done before changing the engine oil.
Check engine oil level 10W40 Mann Engine Oil
Drain water from fuel filter As required.
Drain water from fuel pre-filter As required.
Visual inspection of dosing module for dirt
Check the engine air filter restriction in terminal
Check engine air intake system for leaks
Check engine air filters Clean Out (Advise if replacement needed) 72621102 Outer, 72621103 Inner
Check and clean cooling radiators and fan As required.
Check hose clamps on coolant and air intake system
Check the engine coolant level 50/50 mix Mann Coolant (sells per 4 litre jug) Maple Lane recommends Mann Coolant for Mann Engines
Check for coolant system leaks
Check belt condition and tension, replace if necessary

Transmission

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Job Notes Part Quantity
Check transmission oil level 821XL Hyd. / Trany Fluid
Check oil level in rear axle final drives Gear Oil Oil level mark on axle housing. Up to filler hole.
Change transmission pressure filter and o-ring 72659255 1

Front Axle & PTO

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Job Notes Part Quantity
Check front axle toe-in
Change oil in front differential/PTO 821XL Hyd. / Trany Fluid Without front PTO: 13L. With front PTO: 17L. 79035451B   OR  79035451B 13   OR  17L
Change front axle pressure filter and O-ring Filter and seal (72316494). 72663318 1
Front axle drain plug gasket 72376044 1
Change oil in front axle hubs 80W90 MOR-18.8X2.4 4
79036959B   OR  79036959B 8   OR  12L

Hydraulics

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Job Notes Part Quantity
Check hydraulic oil level If not to correct level, determine cause. 821XL Hyd. / Trany Fluid
Clean the hydraulic remote couplings As Required
Drain oil from couplers' oil recovery bottles As Required

Cab

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Job Notes Part Quantity
Clean the a/c condenser
Windshield washer reservoir Refill as needed. 15-204 1
Check the torque of cab mounting fasteners
Check operation of the A/C system

Electrical System

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Job Notes Part Quantity
Read out, record diagnostic memory & remedy faults
Check lighting, signaling, and warnings systems for correct operation
Check software version, and update if necessary
Check batteries for corrosion or loose connections
Check battery acid level
Check the operation of the safety start switches
Check condition & operation of electrical components

Compressed Air System

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Job Notes Part Quantity
Drain Water from Air System
Compressed air function/leak test

General

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Job Notes Part Quantity
Tighten wheel hardware to specifications
Check for loose hardware, linkages; check for leaks As required.
Clean the cab air springs area
Check tire pressure
Lubricate all grease points 79014728B 1
Inspect towing equipment
Inspect three point linkage
Check front steering, hyd. systems' hoses' wear & leaks
Visually check the Panhard rod brgs for cab / signs of wear
Test drive tractor, checking functions & braking systems
After road test check for leaking oils, fuel or coolant
Check safety guards – correctly & securely installed
Check if safety decals are in place and legible

Wheel Nut Torque Specifications

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Job Notes Part Quantity
Front wheel center to hub
Front wheel rim to dish 207 ft/lbs (280NM)
Rear wheel center to hub 430 ft/lbs (580NM)
Rear wheel hub tapers to axle (3 step tightening) 442 ft/lbs (600NM)
Rear wheel rim to dish 206 ft/lbs (280NM)
Wheel Weight, Rear/Tapered Cones – (M16 Bolt) Torque Spec 195 ft/lbs. with M16 Bolts